Why on-machine inspection is key to precision machining

Why on-machine inspection is key to precision machining

Why On-Machine Inspection is Key to Precision Machining Precision machining is essential in many industries, including automotive, aerospace, medical, and defense. The process requires accuracy and repeatability in order to produce quality parts or components. To achieve the desired level of precision, on-machine inspection is critical. On-machine inspection is the process of measuring the dimensions of a machined part while it is still attached to the machine. This is typically done with a tool called a coordinate measuring machine (CMM). A CMM is a computer-controlled device that can measure the size and shape of a part with high accuracy. By…
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How to prevent injection molding flash

How to prevent injection molding flash

How to Prevent Injection Molding Flash Injection molding flash is a common defect in injection molded parts, which arises from molten material entering the clearance between mold halves. This defect causes the plastic parts to have an uneven surface and can cause structural problems if it is not properly addressed. In this article, we will discuss what injection molding flash is, what causes it, and how to prevent it. What is Injection Molding Flash? An injection molding flash is a thin layer of plastic that forms around the edges of a molded part when molten plastic begins to leak out…
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The Ultimate Guide to Stainless Steel Machining

The Ultimate Guide to Stainless Steel Machining

The Ultimate Guide to Stainless Steel Machining Stainless steel is a popular material used in many manufacturing processes, and machining it can be a challenging task. To help you succeed in stainless steel machining, we’ve put together an ultimate guide to help you understand the process, its challenges, and tips for success. When machining stainless steel, it is important to understand what type of material you are working with. Stainless steel is composed of iron, chromium, carbon, and other elements. Due to its high level of corrosion resistance and strength, stainless steel is often used in a variety of manufacturing…
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Additive Manufacturing vs Subtractive Manufacturing: In-depth Comparison & Differences

Additive Manufacturing vs Subtractive Manufacturing: In-depth Comparison & Differences

文本 Additive Manufacturing vs Subtractive Manufacturing: In-depth Comparison & Differences Additive manufacturing (AM) and subtractive manufacturing (SM) are two distinct processes that are used to fabricate three-dimensional (3D) products. AM involves the building up of 3D components from a computer-aided design (CAD) model, while SM involves the cutting away of materials from a block or sheet in order to achieve the desired shape. Both processes have their advantages and disadvantages, and it is important to understand the differences between them in order to determine which process is best suited to your needs. What is Additive Manufacturing? Additive Manufacturing (AM) is…
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Brass Grades Suitable for CNC Machining: 18 Options to Choose From

Brass Grades Suitable for CNC Machining: 18 Options to Choose From

Brass Grades Suitable for CNC Machining: 18 Options to Choose From CNC machining is a manufacturing process that uses computer-controlled cutting tools to shape the material into a desired form. It is often used in the production of metal parts such as brass. Brass is a popular choice for CNC machining because of its strength, durability, and ability to be formed into intricate shapes. However not all brass grades are suitable for CNC machining – some are too soft or brittle, while others may not have enough corrosion resistance. In this article, we will discuss the different brass grades suitable…
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Laser vs water jet vs plasma cutting

Laser vs water jet vs plasma cutting

Laser vs Water Jet vs Plasma Cutting: What Are the Differences? Choosing the right cutting technology can be a daunting task. With so many options available, it can be hard to determine which one is best for your particular project. In this article, we’ll compare three of the most popular cutting technologies: laser cutting, water jet cutting, and plasma cutting. Laser Cutting Laser cutting is a technology that uses a focused beam of light to cut through materials. The beam of light is created by a laser source and is directed at the material with the help of a computer.…
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The Reasons Why Engineers Should Learn Machining Skills

The Reasons Why Engineers Should Learn Machining Skills

The Reasons Why Engineers Should Learn Machining Skills In today's manufacturing industry, having machining skills can be a big advantage for engineers. While engineering programs teach design, analysis, and problem-solving, hands-on machining skills are often lacking in academic curriculums. However, machining capabilities allow engineers to prototype, modify, and troubleshoot designs far more effectively. Engineers who know their way around machine shop equipment better understand manufacturing processes, part fabrication, and equipment capabilities. For those reasons and more, acquiring machining skills should be a priority for any student or working engineer looking to advance their career. In this in-depth guide, we will…
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What is 5-Axis CNC Machining and How Does it Work?

What is 5-Axis CNC Machining and How Does it Work?

What is 5-Axis CNC Machining and How Does it Work? Introduction: 5-axis CNC machining opens up new possibilities for producing highly complex, sculptural parts with undercuts, complex contours, and intricate features from a variety of materials. By adding two more axes of motion on top of traditional 3-axis machining, 5-axis CNC enables precise angular cutting and unrestricted part access ideal for detailed components with complex geometries. This advanced CNC method is transforming prototyping and production across industries like aerospace, medical, automotive, and more. In this blog, we’ll break down what 5-axis CNC machining is, discuss its key components and programming…
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How to Make Precise Parts & Mold Cavities

How to Make Precise Parts & Mold Cavities

How to Make Precise Parts & Mold Cavities Introduction Precision manufacturing is essential across industries like aerospace, automotive, medical devices, and consumer products. Engineers strive to produce parts and products with tight dimensional tolerances, excellent surface finishes, and repeatable accuracy. For plastic parts, injection molds must also meet stringent requirements to yield flawless production quality. A mold cavity needs highly polished surfaces to prevent defects. Cooling channels, ejector pins, and other features require precision engineering. Achieving this level of accuracy and repeatability requires skilled technicians, precision tools, and processes optimized for ultra-fine tolerances. Both CNC machining and EDM (electrical discharge…
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Advantages of Outsourcing Machining to China

Advantages of Outsourcing Machining to China

Advantages of Outsourcing Machining to China With its unique combination of capabilities, outsourcing manufacturing to China offers compelling benefits for companies worldwide seeking high-quality, cost-effective production of machined parts and components. In this comprehensive guide, we examine the multiple advantages of working with Chinese machine shops along with key strategies for successfully outsourcing machining to maximize value. Cost Savings China’s competitive labor rates, economies of scale, and manufacturing competence enable machine shops to deliver significant per-unit cost reduction versus domestic providers for US and European companies. Savings of 30-50% are common. Labor hour rates are 50-70% lower for skilled CNC…
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