Analysis of hot stamping technology

Analysis of hot stamping technology

Generally, hot stamping is to heat the steel plate to about 900 ℃ austenite before stamping, and then cool the parts by rapidly injecting water into the stamping die. Through this thermal cycle and cooling process, the strength of the steel plate can be greatly improved, and the tensile strength can be increased from about 500MPA under delivery to about 1500MPa after hot stamping. According to different processes, hot stamping can be divided into direct hot stamping and indirect hot stamping. 01 Direct Hot Stamping Technology After blanking, the hot formed steel plate is directly heated to the austenitizing temperature without…
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Vacuum heat treatment technology

Vacuum heat treatment technology mainly refers to a new type of heat treatment technology combining vacuum technology and heat treatment technology. The vacuum environment in which vacuum heat treatment is located refers to an atmosphere environment lower than one atmospheric pressure, including low vacuum, medium vacuum, high vacuum and ultra-high vacuum. Therefore, vacuum heat treatment actually belongs to atmosphere controlled heat treatment. Vacuum heat treatment refers to that all or part of the heat treatment process is carried out under vacuum. Vacuum heat treatment can realize almost all the heat treatment processes that can be involved in conventional heat treatment,…
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Top 6 applications of aluminum alloy

Top 6 applications of aluminum alloy

Aluminum alloy has long existed in our life, but in recent years, it has become the representative of Gao Fushai through the application of high-tech products. Especially in the competition of mobile phone design in recent years, Apple, Samsung, Meizu, Xiaomi, Huawei and others have made great efforts in the use of materials and processing technology Because of its easy processing, good visual effect and rich surface treatment methods, aluminum is the first to be used by various manufacturers. The surface treatment of aluminum profiles is mainly divided into: sandblasting (forming a matt pearl silver surface), polishing (forming a mirror…
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Experience summary of NC machining

Experience summary of NC machining

Because of the complexity of NC processing (such as different machine tools, different materials, different tools, different cutting methods, different parameter settings, etc.), it is decided that the experience must be accumulated continuously in the long-term actual production process to engage in NC processing (whether processing or programming). 1、 What principles should be followed for the arrangement of processing sequence? The processing sequence shall be arranged according to the structure and blank condition of the parts, as well as the needs of positioning and clamping. The emphasis is that the rigidity of the workpiece will not be damaged. The sequence…
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Ten Advantages and Five Limitations of 3D Printing

Ten Advantages and Five Limitations of 3D Printing

Unlike traditional manufacturing machines, 3D printers create objects by cutting or molding. The method of forming physical objects by stacking layers expands the scope of digital concepts from a physical perspective. 3D printer is the preferred processing equipment for shape design requiring precise internal concave or interlocking parts, which can be realized in the physical world. The following is a similar description of people from various industries with different backgrounds and professional skills. 3D printing helps them reduce major cost, time and complexity barriers. Let's take a look at the advantages of 3D printing. The advantages of 3D printing cannot…
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Common Problems in Heat Treatment of Abrasive Steel

Common Problems in Heat Treatment of Abrasive Steel

One Quenching crack (1) Shape effect. It is mainly caused by design factors, such as small fillet R, improper hole location, and poor section transition. (2) Overheating (overburn). It is mainly caused by inaccurate temperature control or temperature run out, too high process setting temperature, and uneven furnace temperature. Preventive measures include: maintenance, calibration of temperature control system, correction of process temperature, and adding sizing iron between the workpiece and furnace floor. (3) Decarbonization. It is mainly caused by overheating (or overburning), unprotected heating in the air furnace, small machining allowance, residual decarburization layer in forging or preparation heat treatment,…
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Analysis of ten defects in aluminum die casting

Die casting is a metal casting process, which is characterized by the use of mold cavity to apply high pressure to molten metal, similar to plastic injection molding. Die casting is especially suitable for manufacturing a large number of small and medium-sized castings, so die casting is the most widely used one of various casting processes. Compared with other casting technologies, die casting has a more flat surface and higher dimensional consistency. However, nonstandard operations and parameters will also produce a wide variety of defects 1、Flow marks and patterns Visual inspection: the casting surface has stripes consistent with the flow…
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Application of 3D printing in various fields

Application of 3D printing in various fields

With the popularization of 3D printing, more and more cases show that 3D printing plays a vital role in various fields. Especially with the continuous introduction of the medical industry, 3D printing will change the traditional medical methods.The following is an inventory of 3D printing applications Intelligent hardware field:3D printing is widely used in UAV, VR, robot and other fields. Automobile manufacturing The spokesman of Rock Automobile Company said that LM3D Swim body printing material is composed of 80% ABS plastic and 20% carbon fiber, so compared with ordinary cars, the car body is significantly reduced. Film and television animation…
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Common sense of the four crafts of prototype production

After the completion of the product drawing or the design of a new product, usually before the product is put on the market, the market benefit analysis of the product will be done, or to confirm whether the drawing is different from the real object or whether the design is reasonable. Prototype will be the best choice for enterprises. Generally speaking, a prototype is a functional template that first makes one or more models according to the product design or structural drawings to check the appearance or structural rationality without opening a mold. In fact, it is a template. There…
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Thermal knowledge of server cabinet processing technology

Thermal knowledge of server cabinet processing technology

As the shell of the server, the cabinet has also been greatly developed with the eruption of cloud products in China, and the market demand is growing year by year. According to the data released by the Information and Communication Development Department of the Ministry of Industry and Information Technology, from 2017 to 2019, the number of server cabinets in use nationwide was 1.66 million, 2.262 million and 3.145 million respectively. In the future, with the maturity of 5G and other network technologies, the server cabinet market will continue to show a steady growth trend. Requirements for server cabinet The…
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