Category: Manufacturing Technology knowledge

Material forming method is not only an important content of part design, but also an issue of great concern to manufacturers, but also a key factor in the process of material processing. Today, Xiaobian will take you to see various forming processes of metal materials. 1、 Casting The production method of pouring liquid metal into the mold cavity corresponding to the shape and size of the part and waiting for it to cool and solidify to obtain the blank or part is usually called metal liquid forming or casting. Process flow: liquid metal → mold filling → solidification shrinkage →…

1、 Problem summary: With the progress of manufacturing industry, NC machining has gradually dominated the traditional machining, and the demand for employees' understanding and understanding of special machining is also increasing. For NC technology, we can easily understand it as computer control principle, but we have less understanding of EDM technology. It is necessary to discuss NC machining equipment with you and understand the pillar of future industrial achievements. Traditional machining has a long history. It has played a great role in human production technology and material civilization. However, with the progress of human science and technology, complex process production…

CNC machining, also known as NC machining, refers to the machining with NC machining tools. Because NC machining is controlled by computer after programming, CNC machining has the advantages of stable machining quality, high machining precision, high repetition precision, complex surface machining and high machining efficiency. In the actual processing process, human factors and operation experience will affect the final processing quality to a great extent. Next, let's take a look at the twelve valuable experiences summarized by an old driver with ten years of CNC processing experience 1、 How to divide processing operations? The division of NC machining processes…

Introduction: The traditional thread processing methods are: the external thread is turned with thread turning tool, and the thread contour can be cut out only after multiple tool walks, which leads to low production efficiency; The internal thread is tapped with a tap. When working, the bottom hole of the thread must be processed first, and then the tool shall be changed for processing. The auxiliary time is long. With the development of NC technology, the machining method of NC milling thread has gradually replaced the traditional thread machining method. Compared with traditional thread milling methods, the efficiency and accuracy…

1. Density and relative density Density refers to the mass contained in the unit volume of a substance. The unit is milligram / m3 (mg / m3) or kilogram / m3 (kg / m3) or gram / cm3 (g / cm3). Relative density refers to the ratio of the density of a substance to the density of a reference substance under their respective specified conditions. The symbol is D, dimensionless. The general reference material is air or water: when air is used as the reference material, the density of dry air under the standard state (0 ℃ and 101.325kpa) is…

1、 Concept of surface roughness Surface roughness refers to the roughness of the machined surface with small spacing and small peaks and valleys. The distance (wave distance) between two wave peaks or two wave valleys is very small (below 1mm), which belongs to micro geometric error. Specifically, it refers to the height and spacing (s) of micro peak and valley (z). Generally, it is divided according to s: s ＜ 1mm is the surface roughness; 1 ≤ s ≤ 10mm refers to waviness; S > 10mm is F shape. 2、 Comparison table of vdi3400, RA and Rmax The national standard…

The geometric characteristics of machined surface include surface roughness, surface waviness and surface processing texture. Surface roughness is the basic unit of geometric features of machined surface. When machining the workpiece surface with metal cutting tools, the surface roughness is mainly affected by geometric factors, physical factors and machining process factors. 1. Geometric factors: From the perspective of geometry, the shape and geometric angle of the tool, especially the arc radius of the tool tip, the main deflection angle, the auxiliary deflection angle and the feed rate in the cutting parameters, have a great influence on the surface roughness. 2.…

Abstract: the main valve sleeve hole of shell parts in aviation hydraulic products has the characteristics of large length diameter ratio. This kind of parts are mainly made of high-strength aluminum alloy. The inner hole processing belongs to typical deep hole processing. Its dimensional tolerance, geometric tolerance and other requirements are strict, the surface roughness value is low, and there are many restrictions on the structure of machining tools, which brings great difficulties to the finish machining of parts. By studying the process route arrangement, processing parameters and processing tool selection of shell deep hole processing, and through many tests…

The vibration and vibration of the tool in lathe machining cause chattering lines on the surface of the workpiece, and the rework rate and scrap rate are high. The vibration of machine tool is generally caused by the insufficient rigidity of any or more of the three systems of machine tool, workpiece and tool. Let's first talk about the aspects that need to be investigated when vibration and vibration occur. A. Troubleshooting points for workpieces:  (1) . cylindrical turning of slender shafts; In general, the distance between the cutting point and the clamping point is easy to vibrate if the…

Summary: Extrusion die casting and die forging is a kind of continuous casting and continuous forging technology. This paper introduces the technology and equipment of multi-directional extrusion die casting die forging and the technical realization principle of the invention of die, points out the shortcomings of unidirectional extrusion die casting die forging technology and the problems existing in the die locking resistance mechanism of traditional casting device, and puts forward a recommended scheme for the development of equipment with high forging pressure and high die locking force. The development trend of multi-directional extrusion die casting die forging technology is introduced.…