Category: molding tooling

Flexible injection moldings: LSR vs TPE Injection molding is a process used in manufacturing to create parts and components from plastic or other materials. With the development of technology, new materials are being used in injection molding, such as liquid silicone rubber (LSR) and thermoplastic elastomers (TPE). These materials offer flexibility and strength that traditional injection molding materials cannot provide, making them ideal for a variety of applications. Liquid silicone rubber (LSR) is a versatile material that can be used in a variety of applications, including medical, automotive, and consumer products. It is a two-part system that is mixed together…

When to use metal injection molding Metal injection molding (MIM) is a process that has become increasingly popular in recent years due to its ability to create complex components with high precision at low cost. It is an ideal choice for many applications, including medical, automotive, aerospace, and electronics. However, it is important to understand when to use MIM and when another manufacturing process may be more appropriate. In general, MIM is most suitable when the components to be produced are complex and have tight tolerances. It is also useful for components that require high strength and wear resistance. The…

Overmolding Material Compatibility: A Quick Guide Overmolding is a widely used manufacturing process used to combine two or more materials to form a single part. This process has become increasingly popular for its ability to create parts with superior strength, improved ergonomics, and enhanced aesthetics. But when it comes to over-molding, one of the most important considerations is material compatibility. To ensure the best results, it’s important to understand what materials are compatible with each other and how they will interact. What is Material Compatibility? Material compatibility refers to the ability of two materials to bond with each other in…

Creating Complex Parts with Over-molding and Insert Molding Overmolding and insert molding are innovative injection molding techniques for producing multi-material composite components with enhanced properties and geometries. By combining dissimilar materials into one part, over-molding and insert molding allows functions like electrical conductivity, wear resistance, thermal insulation, shielding, friction, and sealing to be integrated. The processes enable complex geometry, undercuts, and features unachievable through standard injection molding alone. In this comprehensive guide, we’ll examine over-molding and insert molding applications, processes, materials, design considerations, and leading manufacturing solutions. We’ll explore how over-molding and insert molding creates next-generation components integrating polymers, metals,…

Advantages of Rapid Tooling and Low-Volume Molding Introduction Plastic injection molding is a ubiquitous manufacturing process used across countless industries to produce millions of plastic parts every day. However, the high cost of injection molds traditionally made mass production volumes necessary to justify the investment. Recent advances in mold manufacturing methods now enable low-volume production to be viable and affordable. New rapid tooling techniques facilitate faster and cheaper mold-making for short runs. Companies can leverage these technologies for limited production of new products for market testing before high-volume tooling commitment. This article will examine the advantages of creating tooling for…

The Ultimate Guide to Injection Molding: Everything You Need to Know 1. Introduction 2. What is injection molding and why is it important? 3. The process of injection molding 4. Different types of injection molding machines 5. Choosing the right materials for injection molding 6. Design considerations for injection molding 7. Common challenges and troubleshooting in injection molding 8. The benefits and applications of injection molding 9. Conclusion: The future of injection molding 1. Introduction Injection molding is a widely used manufacturing process in which molten material is injected into a mold to create complex shapes and structures. It is…

10 Essential Factors to Consider When Requesting an Injection Molding Quote Introduction The importance of finding the right molding supplier How to determine your project requirements Assessing the supplier's expertise and capabilities Evaluating the supplier's track record and reputation Obtaining and comparing multiple quotes Examining the supplier's manufacturing process and quality control measures Considering the supplier's pricing and lead times Assessing the supplier's customer service and communication Making the final decision: factors to prioritize when selecting a molding supplier Conclusion: the significance of thorough research and evaluation when requesting an injection molding quote 1. Introduction When it comes to manufacturing…